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Power Capacitors
Power Factor Correction

General

Under normal operating conditions certain electrical loads draw not only active power from the supply (kilowatts kW) but also reactive power (reactive kVA, kVAr). This reactive power has no useful function, but is necessary for the equipment to operate correctly. Loads such as induction motors, welding equipment, arc furnaces and fluorescent lighting would fall into this category.

Correction

Opposing reactive power resulting from the connection of a correctly sized capacitor can compensate for the reactive power required by the load. This ensures that only a small amount of reactive power is drawn from the supply.

Purpose

An apparent reduction in the total current drawn from the supply can be achieved as a result of connecting a capacitor to an inductive load.

Definition

The Power Factor of a load is defined as being the ratio of active power to total demand, that is to say kW + kVA. The uncorrected power factor of a load is cosØ1 (where Ø1 is the phase angle between the uncorrected load and unity), and the corrected power factor is cosØ2 (where Ø2 is the phase angle between the corrected load and unity). The nearer the ratio kW+kVA=cos Ø is to unity, the less reactive power is drawn from the supply.

Benefit

The connection of a capacitor capable of "correcting" half of the reactive power of a load leads to a reduction in the demand on the supply ofapproximately 15%. This results in the following:
 a) The load on the cables and switches is reduced
 b) The supply is now able to support additional load
 c) The charges made by the electricity supply company are likely to be reduced.

By reducing the load on cables and switches, power loss is reduced and life is extended. The facility to connect additional load is always useful to an expanding company.
An example: A fully loaded 1000kVA transformer supplying a load with a power factor of 0.80 can only supply 800kW of "useful" load. By correcting the power factor to 0.95, an additional 150kW of load may be connected, increasing the "useful" load capacity to 950kW.

Methods of Power Factor Improvement

1. Individual Power Factor Correction To individually correct the power factor of a multiple load, a suitably sized capacitor is connected to each element of the total load.
2. Group Power Factor Correction Group power factor correction is achieved by connecting one capacitor to a number of different loads usually sharing the same duty cycle. A shared duty cycle prevents the use of too much capacitance and avoids over-correction of the power factor.
3. Centralised Automatic Power Factor Correction This involves the connection of a number of capacitors, usually to the supply distribution point. The capacitors are controlled by a microprocessor based relay, which monitors the reactive power demand on the supply. The relay connects and/or disconnects the capacitors to automatically compensate for the reactive power on the system.

Harmonic Distortion & Filtering

In recent years the development of modern thyristor technology has led to constant increases in the number of converter-fed loads. Unfortunately converters have undesirable effects on the incoming AC supply system since they often draw heavy inductive reactive power and/or a non-sine-wave current. The supply system should be kept free from distortion in order to prevent equipment malfunction. The converter current is composed of a mixture of sine-wave currents, a fundamental component at the supply frequency and a number of harmonics whose frequencies are integer multiples of the line frequency. When harmonic currents are superimposed on the AC supply, corresponding voltage distortion occurs which could lead to system disturbances and failures within the network. When the harmonic component is low, supply systems should be equipped with control units with reactor-connected capacitors in order to prevent resonance phenomena. Where the harmonic component is high, it may be necessary to systematically suppress the harmonics with a tuned filter circuit presenting a very low impedance to the individual harmonic currents. Reactive power compensation can be properly planned with the aid of the decision diagram shown opposite

Capacitor Sizing

To obtain capacitor sizes (in kVA) for a given power factor correction multiply the kW load by the number shown at the axis between existing power factor and required power factor.

 Power factor capacitor sizing

Power Capacitors Limited is able to recommend the most appropriate solution for each requirement.

Reactive Power Compensation

Reactive power compensation chart

 

Power factor correction equipment

Email this company

Power Capacitors Ltd
30 Redfern Road
Tyseley
Birmingham
B11 2BH

Tel: 0844 7700 262
Fax: 0844 7700 292

Sales: Tim Brown
Technical: Matt Robbins
 

Capacitor products capacitor elements

 

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